
雙組份打膠機(jī)實(shí)操科普:黑膠泵過(guò)濾這樣清洗,避免堵塞保順暢
時(shí)間:2026-01-27 來(lái)源:http://m.ruiyingjituan.com/ 發(fā)布人:昌盛機(jī)械
雙組份打膠機(jī)實(shí)操科普:黑膠泵過(guò)濾這樣清洗,避免堵塞保順暢
Practical popularization of two-component gluing machine: Cleaning with black glue pump filtration to avoid blockage and ensure smooth operation
在雙組份打膠機(jī)的運(yùn)行中,黑膠泵過(guò)濾是保障膠液純凈、供膠順暢的關(guān)鍵部件。咱們常用的黑膠(硅酮膠)特性是容易干結(jié)固化,要是長(zhǎng)期不清理,固化的膠渣會(huì)慢慢堵塞過(guò)濾器,導(dǎo)致供膠壓力不穩(wěn)、出膠量不足,甚至影響封膠質(zhì)量。因此,黑膠泵過(guò)濾必須定期清洗,建議每月拆洗一次。今天就結(jié)合實(shí)操細(xì)節(jié),給大家科普雙組份打膠機(jī)黑膠泵過(guò)濾的具體清洗方法,幫大家輕松應(yīng)對(duì)堵塞問(wèn)題。
In the operation of the two-component gluing machine, the filtration of the black glue pump is a key component to ensure the purity of the glue solution and smooth glue supply. The characteristic of the commonly used silicone adhesive is that it is easy to dry and solidify. If not cleaned for a long time, the solidified residue will slowly clog the filter, resulting in unstable supply pressure, insufficient adhesive output, and even affecting the quality of the sealing. Therefore, the filter of the black glue pump must be cleaned regularly, and it is recommended to disassemble and wash it once a month. Today, based on practical details, we will explain to you the specific cleaning methods for the black glue pump filter of the two-component glue machine, helping you easily deal with blockage problems.
先跟大家理清核心邏輯:清洗黑膠泵過(guò)濾的核心目的是清除內(nèi)部干結(jié)的膠渣,恢復(fù)過(guò)濾通暢性。操作全程圍繞“安全拆卸-妥善處理-徹底清洗-精準(zhǔn)回裝”展開(kāi),不用復(fù)雜設(shè)備,準(zhǔn)備好扳手、管鉗等常用工具,再備上煤油(應(yīng)對(duì)頑固干結(jié)膠渣)和接膠容器即可,新手也能快速上手。
First, let me clarify the core logic: the core purpose of cleaning the black glue pump filter is to remove the internal dry residue and restore the smoothness of the filter. The entire operation revolves around "safe disassembly - proper handling - thorough cleaning - precise reassembly", without the need for complex equipment. Prepare commonly used tools such as wrenches and pipe clamps, and then prepare kerosene (to deal with stubborn dry adhesive residue) and adhesive containers. Even beginners can quickly get started.
第一步,安全固定,拆卸過(guò)濾部件。操作前務(wù)必讓設(shè)備停機(jī)泄壓,避免拆洗時(shí)膠液噴射。首先用扳手卡住黑膠泵過(guò)濾連接處的固定端,防止拆卸時(shí)帶動(dòng)泵體其他部件松動(dòng);接著再用一把扳手配合管鉗,對(duì)準(zhǔn)過(guò)濾部件的拆卸端,緩慢轉(zhuǎn)動(dòng)將其卸下。這里要注意,拆卸下來(lái)后,要立即用干凈的堵頭或密封件把泵體的開(kāi)口處堵起來(lái),防止內(nèi)部殘留膠液泄漏,同時(shí)避免外界雜質(zhì)進(jìn)入泵體內(nèi)部。
The first step is to securely fix and disassemble the filter components. Before operation, make sure to shut down the equipment to relieve pressure and avoid spraying glue during disassembly and cleaning. Firstly, use a wrench to clamp the fixed end of the black rubber pump filter connection to prevent loosening of other parts of the pump body during disassembly; Then use a wrench and pliers to align with the disassembly end of the filter component, and slowly rotate it to remove it. Attention should be paid here that after disassembly, the opening of the pump body should be immediately blocked with a clean plug or seal to prevent the leakage of residual glue inside and to prevent external impurities from entering the pump body.
第二步,取出過(guò)濾器,處理干結(jié)膠渣。打開(kāi)拆卸下來(lái)的過(guò)濾部件,就能看到內(nèi)部的過(guò)濾芯。如果清洗周期規(guī)范(每月一次),過(guò)濾芯上的膠渣通常不會(huì)過(guò)度干結(jié),直接就能取出;但如果長(zhǎng)時(shí)間未清洗,膠渣會(huì)凝固在過(guò)濾芯和部件內(nèi)壁,難以直接取出。這種情況下,就把整個(gè)過(guò)濾部件或過(guò)濾芯放入煤油中浸泡,利用煤油的溶解作用軟化干結(jié)膠渣,浸泡一段時(shí)間后,膠渣會(huì)松動(dòng),此時(shí)再輕松將過(guò)濾芯抽出即可。
Step two, remove the filter and process the dry adhesive residue. Open the disassembled filter component to see the internal filter element. If the cleaning cycle is standardized (once a month), the residue on the filter element usually does not dry excessively and can be removed directly; But if not cleaned for a long time, the adhesive residue will solidify on the filter element and the inner wall of the components, making it difficult to remove directly. In this case, immerse the entire filtering component or filter element in kerosene and use the dissolution effect of kerosene to soften the dry adhesive residue. After soaking for a period of time, the adhesive residue will loosen, and then easily remove the filter element.
第三步,徹底清洗,精準(zhǔn)回裝復(fù)位。把取出的過(guò)濾芯放在干凈的容器中,用煤油或?qū)S们逑匆悍磸?fù)沖洗,必要時(shí)用軟毛刷輕輕刷洗過(guò)濾孔,確保將內(nèi)部的膠渣徹底清理干凈,避免殘留雜質(zhì)再次堵塞。過(guò)濾芯和過(guò)濾部件內(nèi)壁都清洗干凈后,先將過(guò)濾芯裝回過(guò)濾部件內(nèi),再把整個(gè)過(guò)濾部件對(duì)準(zhǔn)泵體的連接口,緩慢轉(zhuǎn)動(dòng)擰緊?;匮b時(shí)要注意密封到位,避免后續(xù)供膠時(shí)出現(xiàn)漏膠情況。
Step three, thoroughly clean and accurately reinstall and reset. Place the removed filter element in a clean container, rinse repeatedly with kerosene or specialized cleaning solution, and if necessary, gently brush the filter hole with a soft bristled brush to ensure that the internal residue is thoroughly cleaned and prevent residual impurities from clogging again. After cleaning the filter element and the inner wall of the filtering component, first install the filter element back into the filtering component, then align the entire filtering component with the connection port of the pump body, and slowly rotate and tighten it. When reassembling, attention should be paid to sealing in place to avoid glue leakage during subsequent glue supply.
這里補(bǔ)充幾個(gè)實(shí)操注意點(diǎn):一是拆卸和回裝時(shí),工具力度要適中,避免用力過(guò)猛損壞螺紋或密封件;二是浸泡過(guò)濾部件時(shí),要確保煤油完全淹沒(méi)干結(jié)部位,浸泡時(shí)間根據(jù)膠渣干結(jié)程度調(diào)整,一般10-30分鐘即可;三是清洗后的過(guò)濾芯要檢查是否有破損,若過(guò)濾孔變形或部件破損,要及時(shí)更換新的過(guò)濾芯,避免影響過(guò)濾效果;四是整個(gè)操作過(guò)程中,要保持操作環(huán)境整潔,避免膠液和煤油污染設(shè)備和地面。
Here are a few practical points to note: firstly, when disassembling and reassembling, the tool force should be moderate to avoid damaging the threads or seals with excessive force; Secondly, when soaking the filtering components, it is necessary to ensure that the kerosene completely submerges the dry areas. The soaking time should be adjusted according to the degree of gel residue drying, usually 10-30 minutes; Thirdly, the cleaned filter element should be checked for any damage. If the filter holes are deformed or the components are damaged, a new filter element should be replaced in a timely manner to avoid affecting the filtration effect; Fourthly, throughout the entire operation process, it is necessary to maintain a clean operating environment and avoid contaminating equipment and the ground with glue and kerosene.
還要特別提醒大家,每月定期清洗黑膠泵過(guò)濾是關(guān)鍵。很多時(shí)候,打膠機(jī)供膠異常、出膠不暢,都是因?yàn)檫^(guò)濾堵塞導(dǎo)致的,提前做好維護(hù)能大幅減少生產(chǎn)故障。另外,存放黑膠時(shí)要密封好,避免膠液提前干結(jié),也能減少過(guò)濾堵塞的概率。
It is also important to remind everyone that regularly cleaning the black glue pump filter every month is crucial. Many times, abnormal glue supply and poor glue output of the glue machine are caused by filter blockage. Early maintenance can greatly reduce production failures. In addition, when storing black glue, it should be sealed well to avoid premature drying of the glue and reduce the probability of filter blockage.
黑膠泵過(guò)濾清洗是雙組份打膠機(jī)的基礎(chǔ)維護(hù)技巧,操作簡(jiǎn)單卻能有效保障供膠穩(wěn)定和封膠質(zhì)量。對(duì)一線操作人員來(lái)說(shuō),掌握這個(gè)小技巧,能快速解決因過(guò)濾堵塞導(dǎo)致的生產(chǎn)問(wèn)題,減少生產(chǎn)線停擺時(shí)間。希望這次科普能幫到大家,要是清洗后仍有供膠異常,可進(jìn)一步檢查黑膠泵的其他部件,或聯(lián)系設(shè)備廠家技術(shù)支持。
The filtration and cleaning of the black glue pump is a basic maintenance skill for the two-component gluing machine, which is easy to operate but can effectively ensure stable glue supply and sealing quality. For frontline operators, mastering this small skill can quickly solve production problems caused by filter blockage and reduce production line downtime. I hope this science popularization can help everyone. If there is still abnormal glue supply after cleaning, you can further check other components of the black glue pump or contact the technical support of the equipment manufacturer.
本文由 雙組份打膠機(jī) 友情奉獻(xiàn).更多有關(guān)的知識(shí)請(qǐng)點(diǎn)擊 http://m.ruiyingjituan.com/ 真誠(chéng)的態(tài)度.為您提供為全面的服務(wù).更多有關(guān)的知識(shí)我們將會(huì)陸續(xù)向大家奉獻(xiàn).敬請(qǐng)期待. 雙組份打膠機(jī)實(shí)操科普:黑膠泵過(guò)濾這樣清洗,避免堵塞保順暢
This article is a friendly contribution from a two-component glue machine For more related knowledge, please click http://m.ruiyingjituan.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon. Practical popularization of two-component gluing machine: Cleaning with black glue pump filtration to avoid blockage and ensure smooth operation
在雙組份打膠機(jī)的運(yùn)行中,黑膠泵過(guò)濾是保障膠液純凈、供膠順暢的關(guān)鍵部件。咱們常用的黑膠(硅酮膠)特性是容易干結(jié)固化,要是長(zhǎng)期不清理,固化的膠渣會(huì)慢慢堵塞過(guò)濾器,導(dǎo)致供膠壓力不穩(wěn)、出膠量不足,甚至影響封膠質(zhì)量。因此,黑膠泵過(guò)濾必須定期清洗,建議每月拆洗一次。今天就結(jié)合實(shí)操細(xì)節(jié),給大家科普雙組份打膠機(jī)黑膠泵過(guò)濾的具體清洗方法,幫大家輕松應(yīng)對(duì)堵塞問(wèn)題。
In the operation of the two-component glue machine, the filtration of the black glue pump is a key component to ensure the purity of the glue solution and smooth glue supply. The characteristic of the commonly used silicone adhesive is that it is easy to dry and solidify. If not cleaned for a long time, the solidified residue will slowly clog the filter, resulting in unstable supply pressure, insufficient adhesive output, and even affecting the quality of the sealing. Therefore, the filter of the black glue pump must be cleaned regularly, and it is recommended to disassemble and wash it once a month. Today, based on practical details, we will explain to you the specific cleaning methods for the black glue pump filter of the two-component glue machine, helping you easily deal with blockage problems.
先跟大家理清核心邏輯:清洗黑膠泵過(guò)濾的核心目的是清除內(nèi)部干結(jié)的膠渣,恢復(fù)過(guò)濾通暢性。操作全程圍繞“安全拆卸-妥善處理-徹底清洗-精準(zhǔn)回裝”展開(kāi),不用復(fù)雜設(shè)備,準(zhǔn)備好扳手、管鉗等常用工具,再備上煤油(應(yīng)對(duì)頑固干結(jié)膠渣)和接膠容器即可,新手也能快速上手。
First, let me clarify the core logic: the core purpose of cleaning the black glue pump filter is to remove the internal dry residue and restore the smoothness of the filter. The entire operation revolves around "safe disassembly - proper handling - thorough cleaning - precise reassembly", without the need for complex equipment. Prepare commonly used tools such as wrenches and pipe clamps, and then prepare kerosene (to deal with stubborn dry adhesive residue) and adhesive containers. Even beginners can quickly get started.
第一步,安全固定,拆卸過(guò)濾部件。操作前務(wù)必讓設(shè)備停機(jī)泄壓,避免拆洗時(shí)膠液噴射。首先用扳手卡住黑膠泵過(guò)濾連接處的固定端,防止拆卸時(shí)帶動(dòng)泵體其他部件松動(dòng);接著再用一把扳手配合管鉗,對(duì)準(zhǔn)過(guò)濾部件的拆卸端,緩慢轉(zhuǎn)動(dòng)將其卸下。這里要注意,拆卸下來(lái)后,要立即用干凈的堵頭或密封件把泵體的開(kāi)口處堵起來(lái),防止內(nèi)部殘留膠液泄漏,同時(shí)避免外界雜質(zhì)進(jìn)入泵體內(nèi)部。
The first step is to securely fix and disassemble the filter components. Before operation, make sure to shut down the equipment to relieve pressure and avoid spraying glue during disassembly and cleaning. Firstly, use a wrench to clamp the fixed end of the black rubber pump filter connection to prevent loosening of other parts of the pump body during disassembly; Then use a wrench and pliers to align with the disassembly end of the filter component, and slowly rotate it to remove it. Attention should be paid here that after disassembly, the opening of the pump body should be immediately blocked with a clean plug or seal to prevent the leakage of residual glue inside and to prevent external impurities from entering the pump body.
第二步,取出過(guò)濾器,處理干結(jié)膠渣。打開(kāi)拆卸下來(lái)的過(guò)濾部件,就能看到內(nèi)部的過(guò)濾芯。如果清洗周期規(guī)范(每月一次),過(guò)濾芯上的膠渣通常不會(huì)過(guò)度干結(jié),直接就能取出;但如果長(zhǎng)時(shí)間未清洗,膠渣會(huì)凝固在過(guò)濾芯和部件內(nèi)壁,難以直接取出。這種情況下,就把整個(gè)過(guò)濾部件或過(guò)濾芯放入煤油中浸泡,利用煤油的溶解作用軟化干結(jié)膠渣,浸泡一段時(shí)間后,膠渣會(huì)松動(dòng),此時(shí)再輕松將過(guò)濾芯抽出即可。
Step two, remove the filter and process the dry adhesive residue. Open the disassembled filter component to see the internal filter element. If the cleaning cycle is standardized (once a month), the residue on the filter element usually does not dry excessively and can be removed directly; But if not cleaned for a long time, the adhesive residue will solidify on the filter element and the inner wall of the components, making it difficult to remove directly. In this case, immerse the entire filtering component or filter element in kerosene and use the dissolution effect of kerosene to soften the dry adhesive residue. After soaking for a period of time, the adhesive residue will loosen, and then easily remove the filter element.
第三步,徹底清洗,精準(zhǔn)回裝復(fù)位。把取出的過(guò)濾芯放在干凈的容器中,用煤油或?qū)S们逑匆悍磸?fù)沖洗,必要時(shí)用軟毛刷輕輕刷洗過(guò)濾孔,確保將內(nèi)部的膠渣徹底清理干凈,避免殘留雜質(zhì)再次堵塞。過(guò)濾芯和過(guò)濾部件內(nèi)壁都清洗干凈后,先將過(guò)濾芯裝回過(guò)濾部件內(nèi),再把整個(gè)過(guò)濾部件對(duì)準(zhǔn)泵體的連接口,緩慢轉(zhuǎn)動(dòng)擰緊?;匮b時(shí)要注意密封到位,避免后續(xù)供膠時(shí)出現(xiàn)漏膠情況。
Step three, thoroughly clean and accurately reinstall and reset. Place the removed filter element in a clean container, rinse repeatedly with kerosene or specialized cleaning solution, and if necessary, gently brush the filter hole with a soft bristled brush to ensure that the internal residue is thoroughly cleaned and prevent residual impurities from clogging again. After cleaning the filter element and the inner wall of the filtering component, first install the filter element back into the filtering component, then align the entire filtering component with the connection port of the pump body, and slowly rotate and tighten it. When reassembling, attention should be paid to sealing in place to avoid glue leakage during subsequent glue supply.
這里補(bǔ)充幾個(gè)實(shí)操注意點(diǎn):一是拆卸和回裝時(shí),工具力度要適中,避免用力過(guò)猛損壞螺紋或密封件;二是浸泡過(guò)濾部件時(shí),要確保煤油完全淹沒(méi)干結(jié)部位,浸泡時(shí)間根據(jù)膠渣干結(jié)程度調(diào)整,一般10-30分鐘即可;三是清洗后的過(guò)濾芯要檢查是否有破損,若過(guò)濾孔變形或部件破損,要及時(shí)更換新的過(guò)濾芯,避免影響過(guò)濾效果;四是整個(gè)操作過(guò)程中,要保持操作環(huán)境整潔,避免膠液和煤油污染設(shè)備和地面。
Here are a few practical points to note: firstly, when disassembling and reassembling, the tool force should be moderate to avoid damaging the threads or seals with excessive force; Secondly, when soaking the filtering components, it is necessary to ensure that the kerosene completely submerges the dry areas. The soaking time should be adjusted according to the degree of gel residue drying, usually 10-30 minutes; Thirdly, the cleaned filter element should be checked for any damage. If the filter holes are deformed or the components are damaged, a new filter element should be replaced in a timely manner to avoid affecting the filtration effect; Fourthly, throughout the entire operation process, it is necessary to maintain a clean operating environment and avoid contaminating equipment and the ground with glue and kerosene.
還要特別提醒大家,每月定期清洗黑膠泵過(guò)濾是關(guān)鍵。很多時(shí)候,打膠機(jī)供膠異常、出膠不暢,都是因?yàn)檫^(guò)濾堵塞導(dǎo)致的,提前做好維護(hù)能大幅減少生產(chǎn)故障。另外,存放黑膠時(shí)要密封好,避免膠液提前干結(jié),也能減少過(guò)濾堵塞的概率。
It is also important to remind everyone that regularly cleaning the black glue pump filter every month is crucial. Many times, abnormal glue supply and poor glue output of the glue machine are caused by filter blockage. Early maintenance can greatly reduce production failures. In addition, when storing black glue, it should be sealed well to avoid premature drying of the glue and reduce the probability of filter blockage.
黑膠泵過(guò)濾清洗是雙組份打膠機(jī)的基礎(chǔ)維護(hù)技巧,操作簡(jiǎn)單卻能有效保障供膠穩(wěn)定和封膠質(zhì)量。對(duì)一線操作人員來(lái)說(shuō),掌握這個(gè)小技巧,能快速解決因過(guò)濾堵塞導(dǎo)致的生產(chǎn)問(wèn)題,減少生產(chǎn)線停擺時(shí)間。希望這次科普能幫到大家,要是清洗后仍有供膠異常,可進(jìn)一步檢查黑膠泵的其他部件,或聯(lián)系設(shè)備廠家技術(shù)支持。
The filtration and cleaning of the black glue pump is a basic maintenance skill for the two-component gluing machine, which is easy to operate but can effectively ensure stable glue supply and sealing quality. For frontline operators, mastering this small skill can quickly solve production problems caused by filter blockage and reduce production line downtime. I hope this science popularization can help everyone. If there is still abnormal glue supply after cleaning, you can further check other components of the black glue pump or contact the technical support of the equipment manufacturer.
本文由 雙組份打膠機(jī) 友情奉獻(xiàn).更多有關(guān)的知識(shí)請(qǐng)點(diǎn)擊 http://m.ruiyingjituan.com/ 真誠(chéng)的態(tài)度.為您提供為全面的服務(wù).更多有關(guān)的知識(shí)我們將會(huì)陸續(xù)向大家奉獻(xiàn).敬請(qǐng)期待.
This article is a friendly contribution from a two-component glue machine For more related knowledge, please click http://m.ruiyingjituan.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.
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